Among
professional aviators, there's a well-worn saying: Flying is simply hours
of boredom punctuated by moments of stark terror. But I don't recall too
many periods of boredom during my 30-year career with Lockheed - most of
which was spent as a test pilot.
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By far, the most memorable
flight occurred on January 25, 1966 (SR-71A 64-17952)
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Jim Zwayer, Lockheed flight-test specialist, and I were evaluating systems
on an SR-71 Blackbird test from Edwards. We also were investigating procedures
designed to reduce trim drag and improve high-Mach cruise performance. The
latter involved flying with the center-of-gravity (CG) located further aft
than normal, reducing the Blackbird's longitudinal stability. |
We took off from Edwards at 11:20 a.m. and completed the mission's first leg
without incident. After refueling from a KC-135 tanker, we turned eastbound,
accelerated to a Mach 3.2-cruise speed and climbed to 78,000 ft., our initial
cruise-climb altitude. |
Several minutes into cruise, the right engine inlet's automatic control
system malfunctioned, requiring a switch to manual control. The SR-71's
inlet configuration was automatically adjusted during supersonic flight
to decelerate airflow in the duct, slowing it to subsonic speed before reaching
the engine's face. This was accomplished by the inlet's center-body spike
translating aft, and by modulating the inlet's forward bypass doors. |
Normally,
these actions were scheduled automatically as a function of Mach number,
positioning the normal shock wave (where air flow becomes subsonic ) inside
the inlet to ensure optimum engine performance. Without proper scheduling,
disturbances inside the inlet could result in the shock wave being expelled
forward - a phenomenon known as an "inlet unstart." |
That
causes an instantaneous loss of engine thrust, explosive banging noises
and violent yawing of the aircraft-like being in a train wreck. Unstarts
were not uncommon at that time in the SR-71's development, but a properly
functioning system would recapture the shock wave and restore normal operation. |
On
the planned test profile, we entered a programmed 35-deg. bank turn to the
right. An immediate unstart occurred on the right engine, forcing the aircraft
to roll further right and start to pitch up. I jammed the control stick
as far left and forward as it would go. |
No response. I instantly knew we were in for a wild ride. |
I
attempted to tell Jim what was happening and to stay with the airplane until
we reached a lower speed and altitude. I didn't think the chances of surviving
an ejection at Mach 3.18 and 78,800 ft. were very good. However, g-forces
built up so rapidly that my words came out garbled and unintelligible, as
confirmed later by the cockpit voice recorder. |
The cumulative effects of system malfunctions, reduced longitudinal stability,
increased angle-of-attack in the turn, supersonic speed, high altitude and
other factors imposed forces on the airframe that exceeded flight control
authority and the Stability Augmentation System's ability to restore control. |
Everything
seemed to unfold in slow motion. I learned later the time from event onset
to catastrophic departure from controlled flight was only 2-3 seconds. Still
trying to communicate with Jim, I blacked out, succumbing to extremely high
g-forces. |
Then the SR-71 . . literally . . disintegrated around us. |
From
that point, I was just along for the ride. And my next recollection was
a hazy thought that I was having a bad dream. Maybe I'll wake up and get
out of this mess, I mused. Gradually regaining consciousness, realized this
was no dream; it had really happened. That also was disturbing, because
. . I COULD NOT HAVE SURVIVED . . what had just happened. |
I must be dead. Since I didn't feel bad - just a detached sense of euphoria
- I decided being dead wasn't so bad after all. As full awareness took hold,
I realized I was not dead. But somehow I had separated from the airplane. |
I
had no idea how this could have happened; I hadn't initiated an ejection.
The sound of rushing air and what sounded like straps flapping in the wind
confirmed I was falling, but I couldn't see anything. My pressure suit's
face plate had frozen over and I was staring at a layer of ice. |
The pressure suit was inflated, so I knew an emergency oxygen cylinder in
the seat kit attached to my parachute harness was functioning. It not only
supplied breathing oxygen, but also pressurized the suit, preventing my
blood from boiling at extremely high altitudes. I didn't appreciate it at
the time, but the suit's pressurization had also provided physical protection
from intense buffeting and g-forces. That inflated suit had become my own
escape capsule. |
My
next concern was about stability and tumbling. Air density at high altitude
is insufficient to resist a body's tumbling motions, and centrifugal forces
high enough to cause physical injury could develop quickly. For that reason,
the SR-71's parachute system was designed to automatically deploy a small-diameter
stabilizing chute shortly after ejection and seat separation. Since I had
not intentionally activated the ejection system-and assuming all automatic
functions depended on a proper ejection sequence-it occurred to me the stabilizing
chute may not have deployed. |
However, I quickly determined I was falling vertically and not tumbling.
The little chute must have deployed and was doing its job. Next concern:
the main parachute, which was designed to open automatically at 15,000 ft.
Again I had no assurance the automatic-opening function would work. |
I
couldn't ascertain my altitude because I still couldn't see through the
iced-up faceplate. There was no way to know how long I had been blacked-out
or how far I had fallen. I felt for the manual-activation D-ring on my chute
harness, but with the suit inflated and my hands numbed by cold, I couldn't
locate it. I decided I'd better open the faceplate, try to estimate my height
above the ground, then locate that "D" ring. |
Just as I reached for the faceplate, I felt the reassuring sudden deceleration
of main-chute deployment. |
I
raised the frozen faceplate and discovered its uplatch was broken. Using
one hand to hold that plate up, I saw I was descending through a clear,
winter sky with unlimited visibility. I was greatly relieved to see Jim's
parachute coming down about a quarter of a mile away. I didn't think either
of us could have survived the aircraft's breakup, so seeing Jim had also
escaped lifted my spirits incredibly. |
I could also see burning wreckage on the ground a few miles from where we
would land. The terrain didn't look at all inviting-a desolate, high plateau
dotted with patches of snow and no signs of habitation. |
I
tried to rotate the parachute and look in other directions. But with one
hand devoted to keeping the face plate up and both hands numb from high-altitude,
subfreezing temperatures, I couldn't manipulate the risers enough to turn.
Before the breakup, we'd started a turn in the New Mexico-Colorado-Oklahoma-Texas
border region. The SR-71 had a turning radius of about 100 Miles at that
speed and altitude, so I wasn't even sure what state we were going to land
in. But, because it was about 3:00 p.m., I was certain we would be spending
the night out here. |
At about 300 ft. above the ground, I yanked the seat kit's release handle
and made sure it was still tied to me by a long lanyard. Releasing the heavy
kit ensured I wouldn't land with it attached to my derriere, which could
break a leg or cause other injuries. I then tried to recall what survival
items were in that kit, as well as techniques I had been taught in survival
training. |
Looking
down, I was startled to see a fairly large animal-perhaps an antelope-directly
under me. Evidently, it was just as startled as I was because it literally
took off in a cloud of dust. |
My first-ever parachute landing was pretty smooth. I landed on fairly soft
ground, managing to avoid rocks, cacti and antelopes. My chute was still
billowing in the wind, though. I struggled to collapse it with one hand,
holding the still-frozen faceplate up with the other. |
"
Can I help you ? " a voice said. |
Was I hearing things? I must be hallucinating. Then I looked up and saw
a guy walking toward me, wearing a cowboy hat. A helicopter was idling a
short distance behind him. If I had been at Edwards and told the search-and-rescue
unit that I was going to bail out over the Rogers Dry Lake at a particular
time of day, a crew couldn't have gotten to me as fast as that cowboy-pilot
had. |
The
gentleman was Albert Mitchell, Jr., owner of a huge cattle ranch in northeastern
New Mexico. I had landed about 1.5 mi. from his ranch house-and from a hangar
for his two-place Hughes helicopter. Amazed to see him, I replied I was
having a little trouble with my chute. He walked over and collapsed the
canopy, anchoring it with several rocks. He had seen Jim and me floating
down and had radioed the New Mexico Highway Patrol, the Air Force and the
nearest hospital. |
Extracting myself from the parachute harness, I discovered the source of
those flapping-strap noises heard on the way down. My seat belt and shoulder
harness were still draped around me, attached and latched. The lap belt
had been shredded on each side of my hips, where the straps had fed through
knurled adjustment rollers. The shoulder harness had shredded in a similar
manner across my back. The ejection seat had never left the airplane; I
had been ripped out of it by the extreme forces, seat belt and shoulder
harness still fastened. |
I
also noted that one of the two lines that supplied oxygen to my pressure
suit had come loose, and the other was barely hanging on. If that second
line had become detached at high altitude, the deflated pressure suit wouldn't
have provided any protection. I knew an oxygen supply was critical for breathing
and suit-pressurization, but didn't appreciate how much physical protection
an inflated pressure suit could provide. |
That the suit could withstand forces sufficient to disintegrate an airplane
and shred heavy nylon seat belts, yet leave me with only a few bruises and
minor whiplash was impressive. I truly appreciated having my own little
escape capsule. |
After
helping me with the chute, Mitchell said he'd check on Jim. He climbed into
his helicopter, flew a short distance away and returned about 10 min. later
with devastating news: Jim was dead. Apparently, he had suffered a broken
neck during the aircraft's disintegration and was killed instantly. |
Mitchell said his ranch foreman would soon arrive to watch over Jim's body
until the authorities arrived. I asked to see Jim and, after verifying there
was nothing more that could be done, agreed to let Mitchell fly me to the
Tucumcari hospital, about 60 mi. to the south. |
I
have vivid memories of that helicopter flight, as well. I didn't know much
about rotorcraft, but I knew a lot about "red lines," and Mitchell kept
the airspeed at or above red line all the way. The little helicopter vibrated
and shook a lot more than I thought it should have. I tried to reassure
the cowboy-pilot I was feeling OK; there was no need to rush. But since
he'd notified the hospital staff that we were inbound, he insisted we get
there as soon as possible. I couldn't help but think how ironic it would
be to have survived one disaster only to be done in by the helicopter that
had come to my rescue. |
However, we made it to the hospital safely-and quickly. Soon, I was able
to contact Lockheed's flight test office at Edwards. The test team there
had been notified initially about the loss of radio and radar contact, then
told the aircraft had been lost. They also knew what our flight conditions
had been at the time, and assumed no one could have survived. I explained
what had happened, describing in fairly accurate detail the flight conditions
prior to breakup. |
The
next day, our flight profile was duplicated on the SR-71 flight simulator
at Beale AFB, Calif. The outcome was identical. Steps were immediately taken
to prevent a recurrence of our accident. Testing at a CG aft of normal limits
was discontinued, and trim-drag issues were subsequently resolved via aerodynamic
means. The inlet control system was continuously improved and, with subsequent
development of the Digital Automatic Flight and Inlet Control System, inlet
unstarts became rare. |
Investigation of our accident revealed that the nose section of the aircraft
had broken off aft of the rear cockpit and crashed about 10 mi. from the
main wreckage. Parts were scattered over an area approximately 15 mi. long
and 10 mi. wide. Extremely high air loads and g-forces, both positive and
negative, had literally ripped Jim and me from the airplane. Unbelievably
good luck is the only explanation for my escaping relatively unscathed from
that disintegrating aircraft. |
Two
weeks after the accident, I was back in an SR-71, flying the first sortie
on a brand-new bird at Lockheed's Palmdale, Calif., assembly and test facility.
It was my first flight since the accident, so a flight test engineer in
the back seat was probably a little apprehensive about my state of mind
and confidence. |
As
we roared down the runway and lifted off, I heard an anxious voice over
the intercom. " Bill ! Bill ! Are you there ?" " Yeah, George. What's the
matter ?" " Thank God ! I thought you might have left. " The rear cockpit
of the SR-71 has no forward visibility-only a small window on each side-and
George couldn't see me. A big red light on the master-warning panel in the
rear cockpit had illuminated just as we rotated, stating: " Pilot Ejected."
Fortunately, the cause was a misadjusted micro switch, not my departure. |
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Bill
Weaver flight-tested all models of the Mach-2 F-104 Starfighter and the
entire family of Mach 3+ Blackbirds-the A-12, YF-12 and SR-71. He subsequently
was assigned to Lockheed's L-1011 project as an engineering test pilot,
became the company's chief pilot. He later retired as Division Manager of
Commercial Flying Operations. |
He
still flies Orbital Sciences Corp.'s L-1011, which has been modified to
carry the Pegasus satellite-launch vehicle. And as an FAA Designated Engineering
Representative Flight Test Pilot, he's also involved in various aircraft-modification
projects, conducting certification flight tests. |
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copyright:
Aviation Week ,'Contrails' Section |
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